Inside WF Production

WF Wheels are manufactured using two distinct, advanced production processes, each specifically engineered to meet different requirements in performance, weight optimization, and design. Our Flowforged R technology is based on the proven Japanese flow-forming process and is further enhanced by precision contour machining and targeted weight optimization using multi-axis CNC milling. The initial blank is produced through a specially developed casting process and subsequently strengthened through controlled rolling operations, resulting in significant material densification and increased structural integrity. In combination with precisely controlled heat treatment and final CNC contour machining, this process achieves a high-quality “forged look,” delivering the visual and technical characteristics of forged wheels at a highly competitive price point. The final hybrid baked coating ensures an exceptionally durable, uniform, and premium surface finish. Full-forged wheels are manufactured entirely from a high-strength, fully forged T6061-M aluminum billet. This hardened material, widely used in aerospace applications, features an exceptionally high level of material purity and superior mechanical properties. The specialized forging process results in outstanding impact resistance, maximum structural stability, and long-term durability. The forged billets are fully CNC-machined—partially within our own production facilities in Germany—and subsequently finished with a high-quality powder coating. The result is a wheel of uncompromising precision, exceptional performance, and a distinctive aesthetic that sets new benchmarks in quality and design.